3. NECESSARY Load Pile The load assigned to a pile according to design. INFORMATION 3.1 For the satisfactory design and construction of bored cast in situ and bored compacted under-reamed piles and pile foundation, the information on the following aspects is necessary: 4 Site investigation data as- laid down in IS : 1892-1979* or any other relevant Indian Standard. Sections of trial, borings, supplemented wherever appropriate by penetration tests, should incorporate data/information sufficiently on soil condition below the anticipated level of pile tip. The nature of the subsoil both around and beneath the proposed pile should be indicated on the basis of appropriate tests of strength, compressibility, etc. Ground-water levels and conditions (such as artesian conditions) should be indicated. Results of chemical tests to ascertain the sulphate and the chloride content and groundwater should be indicated particularly in areas where large scale piling is envisaged or where such information is not generally available. b) A qualitative indication of the degree of expansiveness of soil is given in Appendix A. The free swell test will be carried out according to IS: 2720 (Part-XL)-1977t. 4 In case of bridge foundations, data on high flood level, maximum scouring depth, normal water level during working season, etc. *Code of practice for subsurface investigations for foundations (jirst revision). tMethod of test for soils, Part XL Determination of free swell index of soils. 6 IS: 2911 (Part III) - 1980 In case of marine construction, necessary information as listed in IS: 4651 (Part I)-1974* should be provided. 4 In case rock is encountered, adequate description of the rock to convey its physical conditions as well as its strength characteristics should be indicated. In case of weathered rock, adequate physical description and its expected physical behaviour on boring should be indicated. 4 f1 ‘General plan and cross section of the building showing type of structural frame, including basement, if any, in relation to the proposed pile cap top levels. The general layout of vertical and horizontal, caps, but excluding the levels of finished pile caps the structure moments and weight of the shall be clearly showing estimated loads, torque at the top of pile piles and caps. The top indicated. &I) It is preferable to have the dead load, equipment and live loads separately indicated. Loads and moments for wind and earthquake should also be .separately indicated. Sufficient information about structures existing nearby should be provided. 4 33 As far as possible, all information in 3.1 shall be made available to the agency responsible for the design and/or construction of piles and/or foundation work. 3.3 The design details .of pile foundation shall indicate the information necessary for setting out the layout of each pile within a cap, cut-off levels, finished cap levels, orientation of cap in the foundation plan and the safe capacity of each type of piles, etc. 3.4 Due note shall be taken of the experience of under-reamed and other piles in the area close to the proposed site and any soil strata report thereof. 4. MATERrALS Cl cement :Sg;z%1976t, -The cement used shall conform to the requirements of IS: 455-1976$, IS: 8041-1978$, IS : 6909-19731) or IS:1489- ‘*Code of practice.for plauning and design of ports and ha&ours, P+rt I Site inv&igation (j#Cf6&k). fSpcc+a~on +Speuficat~on ~Specification K5+xification QSpcciEcation for for for for for ordinary and low heat Portkyd cement (Turk rcvirb) . Portland and a&q cement (f&d &.&VI). rapid hardening Portland cement. supuaulphatcd cement. Portland pozzolana cement (scoondr&&n). . 7 IS : 2911 (Part III) - 1980 4.2 Steel - Reinforcement steel shall conform to IS : 432 (Part I)-1966* or IS: 1139-1966t or IS : 1786-1979$ or IS : 226-19755. The stresses allowed in steel should conform to IS : 456-197811. 4.2.1 For under-reamed bored compaction piles, the reinforcement cage shall be prepared by welding the hoop bars to withstand.the stresses during compaction process. 4.3 Concrete 4.3.1 Materials and methods of manufacture for cement concrete shall in general be in accordance with the method of concreting under the conditions of pile installation. 4.3.2 Consistency of concrete for cast in situ piles shall be suitable to the method of installation of piles. Concrete shall be so designed or chosen as to have homogeneous mix having a flowable ‘character consistent with the method of concreting under the given conditions of pile installation. In achieving these results, minor deviations in the mix proportions used in structural concrete may be necessary. 4.3.3 Slump of concrete shall range between 100 mm to 150 mm for concreting in water-free unlined boreholes. For concreting by tremie, a slump of 150 mm to 200 mm shall be used. 4.3.4 1,n case of tremie concreting for piles of smaller diameter and depth of up to 10 m, the minimum cement content should be 350 kg/m* of For piles of large diameter and/or deeper piles, the minimum concrete. cement content should be 400 kg/m* of concrete. For design purpose, the strength of concrete mix may be taken equivalent to Ml5 and M20, respectively, for concrete with cement content of 350 kg/m* and 400 kg/m*. Where concrete of higher strength is needed, richer concrete mix with higher cement content may be designed. In case of piles subsequently exposed to free water or in case of piles where concreting is done under water or drilling mud using methods other than the tremie, 10 percent extra cement over that required for the design grade of concrete at the specified slump shall be used subject to the minimum quantities -of cement specified above. 4.3.5 For the concrete, water and aggregates specifications laid down in IS: 456-197811 shall be followed in general. Natural rounded shingle of appropriate size may also be used as coarse aggregate. Tt helps to give high slump with less water cement ratio. For tremie concreting aggregates having nominal size more than 20 mm should not be used. *Specification for mild steel and medium tensile steel bars and hard drawn steel wire for concrete reinforcement, Part I Mild steel + medjum tensile se bys (Iccond rev&m). Specification for hot rolled mild steel, tm(AA)tensde :teel and hqh yield strength steel d a ormed bars for concrete reinforcemen $Specification for cold worked high strengthdeibrmed &xl bars for concrete reinf&cement (se& r&n). @pecification for structural steel (standard quality) _fuc r&.&n). Code of practice for plain and reinforced concrete ( y. raGaIr). 8 IS : 2911 (Part III) - 1980 4.3.6 The concrete for piles in aggressive surroundings due to presence of sulphates, etc, should have a concrete mix of appropriate type of cement in suitable proportion. 4.3.6.1 If the concentration of sulphates (measured as SOs) exceeds one percent in soil or 2 500 parts per million (ppm] in water a mix using For soils 400 kg/m3 of sulphate resisting Portland cement should be used. with 0.5 to 1 percent of sulphates or ground water with 1 200 to 2 500 ppm, For the mix should have 330 kg/m3 of sulphate resisting Portland cement. concentrations lesser than above concrete mix with 330 kg/m3 ordinary In place Portland cement or 310 kg/m3 sulphate resisting should be used. of ordinary Portland cement, pozzolana cement/blast furnace slag cement may be used. 4.3.6.2 Concentration of sulphates ppm in water may be inconsequential. up to O-2 percent in soil and 300 4.3.7 For bored compaction piles rapid hardening cement (see 4.1) shall not be used. To facilitate construction, admixtures for retarding the setting of concrete may be used. 5. DESIGN CONSIDERATIONS foundations shall be designed in 5.1 General - Under-reamed pile such a way that the load from the structure they support, can be transmitted to the soil without causing any soil failure and without causing such settlement, differential or total, under permanent transient loading as may The pile shaft result in structural damage and/or functional distress, should have ‘adequate structural capacity to withstand all loads (vertical, axial or otherwise) and moments which are to be transmitted to the subsoil. 5.1.1 In deep deposits of expansive soils the minimum length of piles, irrespective of any other considerations, shall be 3.5 m below ground level. If the expansive,soil deposits are of shallow depth and overlying non-expansive soil strata of good bearing or rock, piles of smaller length can also be provided. In recently filled up grounds or other strata or poor bearing, the piles should pass through them and rest in good bearing strata. 5.1.2 The diameter of under-reamed bulbs may vary from 2 to 3 times stem diameter depending upon the feasibility of construction and design requirements. In bored cast in Titusunder-reamed piles the bulb diameter shall normally be 2.5 times, and in under-reamed compaction piles two times. ’ 5.1.3 For piles up to 30 cm diameter, the spacing of bulbs should not For piles of diameter greater than exceed 1.5 times the diameter of bulb. 30 cm spacing can be reduced to I.25 times the stem diameter. 5.1.4 The top-most bulb should be at a minimum depth of 2 times the In expansive soils it should also not be less than l-75 m bulb diameter. The minimum clearance below the underside of pile below ground level. 9 IS : 2911 (Part III) - 1980 cap embedded in the ground and the bulb should be a minimum the bulb diameter. 5.1.5 Under-reamed without ensuring their by drilling mud. The should not exceed two 1.5 times piles with more than two bulbs are not advisable feasibility in strata needing stabilization of boreholes number of bulbs in case of bored compaction piles in such strata. needing consisting stabilization of harmful pile 5.1.6 The minimum diameter of stem for borehole by drilling mud should be 25 cm. 5.1.7 The constituents, minimum diameter of stem for strata such as sulphates, should be 30 cm. 5.1.8 For guidance typical details of bored cast in silu under-reamed foundations are shown in Fig. 1. 5.1.9 For batter piles, a batter of 30” for piles in dry ground conditions and 15” with horizontal for water or drilling mud filled holes should generally not be exceeded. The under-reamed compaction piles are normally constructed up to a batter of 15”. pile 5.2 Design of Piles - The load carrying capacity of under-reamed depends mainly on the pile dimensions and soii strata. Axial load on a pile is transmitted by point bearing at the toe and the projected area of the bulb(s) and skin friction along the pile stem. Depending upon the nature of soil and pile geometry, in addition to the skin friction on stem, friction can develop on the soil cylinder between the extreme bulbs. In under-reamed compaction piles, the mechanism of load transfer remains the same but soil properties improved by compaction process are considered. In uplift load, point bearing component at toe is absent but unlike other straight shaft piles, point bearing on an anular projection of the bulb is present. Lateral load and moment are sustained by horizontal soil reaction developed along the pile length, which depends on several factors. The design of piles shall be such that it has an adequate factor of safety: a) as a structural member to transmit the imposed loads, and b) against failure of strata due to reaching ultimate strength. Further it should ensure that the desired limit of settlement is not exceeded. 5.2.1 Pile as a Struc@al Member - The pile should have adequate strength to sustain the design loads. The pile cross-section should be checked for combined effect of vertical loads (compressive and uplift) and/or lateral loads and moments. The stem should be designed as a short column considerating both concrete and steel (see 5.2.2) by the limit state method or working stress method. In case of latter, the permissible increase in (see IS : 875-1964* and stresses shall be taken for wind and seismic loads. IS : 1893-1975t.) *Code of practice for structural safety of buildings: Loading standards (rev&j). tcriteria for earthquake resistant design of structures (third revision). 10 IS : 2911(Part III) - 1980 BORING LEV the vertical movement of the handle, and (6) when no further soil is cut. 7.2.3 In double or multi-under-reamed piles, boring is first completed to the depth required for the first (top) under-ream only and after completboring is extended further for the second undering the under-reaming, ream and the process is repeated. 7.3 Control of Alignment - The piles shall be installed as correctly as possible at the correct location and truly vertical (or at the specified batter). Great care shall be exercised in respect of single pile or piles in two-pile As a guide, for vertical piles a deviation of 1.5 groups under a column. percent and for raker piles a deviation of 4 percent shall not normally In special cases, a closer tolerance may be necessary. Piles be exceeded. shall not deviate more than 75 mm or one quarter the stem diameter, whichever is less (75 mm or D/ 10 whichever is more in case of piles having diameter more than 600 mm) from the designed position at the working level. In the case of single pile under a column, the positional deviation should not be more than 50 mm or one quarter of the stem diameter whichever is less (100 mm in case of piles having diameter more than 600 mm). For piles where cut-off is at substantial depths, the design should provide for the worst combination of the above tolerances in position and inclination. In case of piles deviating beyond these limits, corrective measures where necessary may be taken in the form of increasing pile size, provision of extra reinforcement in the pile, redesign of pile cap and pile ties. If the resulting eccentricity cannot be taken care of by the above measures, the piles should be replaced or supplemented by one or more additional piles. NOTE- In case of raker piles up to a rake of 1 in 6, there may be no reduction in the capacity of the pile unless othenvise stated. 7.4 Concreting shall be done as soon as possible after completing the pile bore. The bore hole full of drilling mud should not be left unconcreted for more than 12 to 24 hours depending upon the stability of bore hole. 7.5 For placing concrete in pile bores, a funnel should be used and method of concreting should be such that the entire volume of the pile bore is filled 23 IS : 2911 (Part III) - 1980 up without the formations in the concrete. of voids and/or mixing of soil and drilling fluid 7.5.1 In empty bore holes for under-reamed piles a small quantity of concrete is poured to give about a 100 mm layer of concrete at the bottom. Reinforcement is lowered next and positioned correctly. Then concrete is poured to fill up the bore hole. Care should be taken that soil is not scrapped from sides if rodding is done for compaction. Vibrators shall not be used. 7.5.2 If the water is confined up to the bucket length portion at the toe and seepage is low, the water should be bailed out and concreting should be done as in 7.5.1. 7.5.3 In case the pile bore is stabilized with drilling mud or by maintaining water head within the bore hole, the bottom of bore hole shall be carefully cleaned by flushing it with fresh drilling mud, and pile bore will be checked for its depth immediately before concreting. Concreting shall be done by tremie method. The tremie should have a valve at its bottom and lowered with its valve closed at the start and filled The valve is then qpened to permit the flow of concrete up with concrete. which permits the upwards displacement of drilling mud. The pouring should be continuous and tremie is gradually lifted up such that the tremie pipe opening remains always in the concrete. If the final stage the quantity of concrete in tremie should be enough so that on tinal withdrawal some concrete spills over the ground. NOTZ 1 - The concrete should be coherent, rich in cement (not less than 350 l&/m%) and of slump not less than 150 mm. NOTE 2- The tremie pipe should always penetrate well into the concrete with an adequate margin of safety against accidental withdrawal of the pipe is surged to discharge the concrete NOTE 3 - The pile should be concreted wholly by tremie and the method ofdeposition should not be changed part way up the pile, to prevent the laitance from being entrapped within the pile. NOTE 4- All tremie tubes should be scrupulously cleanrd before and after use. NOTE 5 - Normally concreting of the piles should be uninterrupted. In the exceptional case of interruption of concreting, but which can be resumed within 1 or 2 hours, the tremie shall not be taken out of the concrete. Instead it shall be raised and lowered slowly, from time to time to prevent the concrete around the tremie from setting. Concreting should be resumed by introducing a little richer concrete with a slump of about 200 mm for easy displacement of the partly set concrete. If the concreting cannot be resumed before final set-up of concrete already placed, the pile so cast may be rcjectcd, or used with modifications. Nom 6 - Tn case of withdrawal of tremie out of the concrete, either a&dentally or to remove a choke in the tremie, the tremie may be re-introduced in a manner to prevent impregnation oflaitance or scum lying on the topof theconcrete already deposited in the bore. 24 Is : 2911 (Part III) - 1980 7.5.4 In inclined piles, the concreting or by tremie method. should be done through achute 7.5.5 For under-reamed bore compaction piles, the pile bore is first filled up without placing any reinforcement. Concreting is done as in 7.5.1 Soon after, the specified core assembly shall depending upon situation. be driven and extra concrete shall be poured in simultaneously to keep the level of concrete up to ground level. If hollow driving pipe is used in core assembly, the pipe-shall be withdrawn after filling it with fresh concrete which will be left behind. NOTE - In under-reamed bored compaction piles, concreting should be uninterrupted and notes 45) and (6) under clause 7.5.3 will not apply. 7.5.6 The top of concrete in a pile shall be brought above the cut-off level to permit removal of all laitance and weak concrete before capping and to ensure good concrete at the cut-off level for proper embedment into the pile cap. 7.5.7 Where cut-off level is less than 1.5 metre below working level, concrete shall be cast to a minimum of 300 mm above cut-off level. For each additional O-3 m increase in cut off level below working level, additional coverage of 50 mm minimum shall be allowed. Higher allowance may be necessary depending on the length of the pile. When concrete is placed by tremie method, it shall be cast to the piling platform level to permit overflow of concrete for visual inspection or to a minimum of one metre above cut-off level. In the circumstance where cut-off level is below ground water, the need to maintain a pressure on the unset concrete equal to or greater than water pressure should be observed and accordingly length of extra concrete above cut-off level shall be determined. 7.5.8 Defective Pile -In case, defective piles are formed, they shall be removed or left in place whichever is convenient without affecting performance of the adjacent piles or the cap as a whole. Additional piles shall be provided to replace them as directed. 705.9 Any deviation from the designed location alignment or load capacity of any pile shall be noted and adequate measures taken well before the concreting of the pile cap and plinth beam if the deviations are beyond the permissible limit. 7.5.10 Estimation of Concrete Quantity - The extra concrete required for each bored cast in situ under-reamed bulb of 2.5 times the stem diameter may be taken equal to a stem length of 4 to 4.5 times its diameter, depending on the nature of strata and other site conditions. The volume of concrete actually placed shall be observed in the case of few piles initially cast and the average figure obtained may be used as a guide for working out the quantities of the concrete and cement for subsequent piles. 25 . IS : 2911 (Part III) - 1980 For under-reamed compaction piles the amount of concrete used is about 1.2 times of the under-reamed cast in situ piles. is Nom - If the estimates of concrete consumption on the volumeof bore hola and not on the basis of concrete quantity actually consumed, the concrete used may be found smaller than estimated and cement tonsumption may work out to be less. 7.5.11 Recording of Pile Details records of ‘necessary information following may be recorded : A competent person at site should keep about the construction of piles. The 4 b) 4. 4 e) f1 Date and, sequence of installation of piles in a group; Pile details - Length, diameter of stem and bulbs, number of bulbs, type of pile, reinforcement, etc; Cut-off level and working level; Method of boring; Ground water level; Any other information. APPENDIX [Clause 3.1 (b)] DEGREE A OF E?LPANSJ.VENESS A-I. The degree of expansiveness and consequent damage to the structures with light loading may be qualitatively judged as shown below: Degree of ex~ensivenm Differential free swell, percent Low Moderate High Very high Less than 20 20 to 35 35 to 50 Greater than 50 A-l.1 In areas of soil showing high or very high differential free swell values, conventional shallow strips footings may not be adequate. 26 IS : 2911 (Part IIX) - 1980 APPENDIX B (Clauses 5.2.3.3 and 5.2.5) SAFE LOAD ON UNDER-REAMED PILES B-l. SAFE LOAD TABLE B-l.1 The safe bearing, uplift and lateral loads for under-reamed piles given in Table 1 appiy to both medium compact (lO 4R or 4T. TABLE 2 VALUES OFCONSTANT TYPEOPSOIL (-__--___L---_~ Kl( kg/cmS) VALUE Dry Submerged (3) 0.146 0925 1.245 0.040 (1) Loose sand (2) 0.260 0.775 2.075 - Medium sand Dense sand Very loose sand under repeated loading or normally loading clays 3 L,/R 54 1.2. I OR Ll/T PILE iOR FREE HEAD z z e ” 9 - FOR PILES IN I PiELOAdED AND CLAYS CLAYS FOR I.0 ----NORMALLY PILES IN SANDS LOADED c ’ 0.6 0 0.5 1.0 15 OR HEAD 2.0 24 L,/R 58 FOR FIXED Ll/T PILE FIG. 5 DETERMINATION REDUCTIONFACTORSFOR OF COMPUTATION MAXIMUM MOMENT IN PILE OF TABLE 3 VALUES OF CONSTANT K, ( Wcm’ ) VALUE uNCOk44~N~~~MPRESWVB kg/cm’ (1) 0.2 to O-4 1 to 2 2to4 More than 4 C-l.3 Knowing (2) 7-75 48-80 9775 195.50 deflection the length of the equivalent cantilever the Dile head (Y) shall be computed using the following equations: Y (cm) = Q( h + LF )" 3 El . ..for free head pile . . . for fixed head pile = Q ( LI + LP I3 12 El where Q is the lateral load in kg. C-2. DETERMINATION OF MAXIMUM MOMENT IN THE PILE C-2.1 The fixed end moment (Mp) of the equivalent cantilever is higher than the actual maximum moment (M) of the pile. The actual maximum moment is obtained by multiplying the fixed end moment of the equivalent cantilever by a reduction factor, m given in Fig. 5. The fixed end moment of the equivalent cantilever is given by: . ..for free head pile j&=8(&+ Lr) =Q(L+Lr) 2 The actual maximum moment (M) = m (MF).' ...for fixed hkad pile 5 Pf4nWd at Slmco Printing Press. Delhi, India _