Guru Nanak Dev College Ludhiana

Title

Category

Problem

Expected Solution

MSME

Coordinator

College

Coordinator

Guide

Students

City

Created By

Create At

Modified By

Modified At

Status

Action

To reduce the problem of ring crack in crank case

Process improvement

After casting of crankcase cracks are observed on the ring

In meeting with the company representative we suggest some reasons that may cause cracks on ring like size of ring is not as per drawing

process parameters are not as per standards

excess metal temperature etc. At the end gauge is provided for 100% inspection which reduce the problem.

Sunbeam Lightweighting Solution Pvt. Ltd.

Mr. Pardeep Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Satwant Singh

Amaninder Singh

Inderjeet Singh

Ludhiana

null

17-01-2020 16:44:55

Customization of 3 PHASE INDUCTION MOTOR

Development

Having difficulty with major voltage fluctuation

Way to reduce the amplitude of voltage fluctuation is to reduce the changes of reactive power in the supply system. You can do this by installing dynamic voltage stabilizers. Their effectiveness depends mainly on their rated power and speed of reaction.

Electric Locomotive Shed

Mr. Jaswant Saini

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Satjot Singh Dhillon

Yash Ranjan

Rahul Saini

Ludhiana

null

17-01-2020 16:32:23

Dr. Paramjit Singh Bilga

19-01-2021 04:29:24

To reduce the problem in shaping by press and to provide an alternative

Process improvement

Sometimes there are wrinkles and bending marks on fork of bicycle in press machine which results in rejection

In meeting with the company representative we came to know about the problem. We did some research and looked for all the alternatives for shaping fork with mechanical press. In our research we found that it can also be done by hydraulic press and same sh

so they accepted our proposal and they changed one of their presses with a hydraulic press. The initial cost of machine was not that higher as we were expecting and the running cost was almost same as that of the older machine but due to reduction in rej

Malhotra Cycles

S. Kulpreet Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Manpreet Singh

Harfurmaan Singh

Vinit kumar

Ludhiana

null

17-01-2020 16:20:08

Dr. Paramjit Singh Bilga

Modified the bicycle hub according to requirement for Gujranwala Cycle Industries

Development

Limitations in the design of a cycle hub component (threaded metal cap).

This bicycle hub

on threads of hub freewheel rotates. While powder coating the hub

covering the threads of hub is very important because if we will not cover the threads then the coating will affect the threads and increase the diameter of threaded portion. We will use silicon caps instead of metal threaded caps

these caps do not have any thread so the process of removing and covering is very fast.

Gujranwala Cycle Industries

Pankaj Kumar

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Manmohan Singh

Paramjit Singh Sandhu

Punreet Kaur Grewal

Ludhiana

null

Contamination of Fuel Tank with Dirt Particle in Assembly Line Leads to Problem In Injection Fuel Sy

Development

Contamination of Fuel Tank with Dirt Particles in Assembly Line Leads to Problem in Injection Fuel System.

Fuel tank should not be placed idle in between the assembly line or there can be proper place for it to place where there are no chances of dust to enter the fuel tank.

GS Auto International

S.Surinder Singh Ryait

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Lakhveer Singh Khana

Piyush Kumar Shukla

Rahul Chakravarty

Rajesh Kumar Ray

Ravishankar Parjapati

Ridam

Ludhiana

null

Customize the feeding mechanism of drill machine

Process improvement

Difficulty in the feed of drill machine by hand or manual feed.

Manual feed in the drilling machine do not give the same result each and Every time as the parts are made in bulk. So in order to achieve the proper drilling cut or hole in the work piece

the automatic feed is attached to the machine with the help of servo motor and limiting switch. Every time the servo motor gives the continuous and equally distributed force when the hole is to be made and is fed till it is stopped by the limiting switch.

Parmindra auto industries

Mr. Charanjit singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Jaswinder Singh

Navjeet singh Bhandal

Sumit kundal

Suraj kumar

Ravi thakur

Ludhiana

null

To overcome the overloading condition in mills in Indian Sucrose ltd industry

Automation

Overloading happen in mill no.3

In this condition we have bypass the bagasse and go to solve this problem by increasing the speed of rollers 1500 rpm to 1800 rpm.

Indian Sucrose Limited

A. Raju

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Gulvir Singh

Kamaldeep Singh

Sourav Singh

Ludhiana

null

17-01-2020 14:49:50

Dr. Paramjit Singh Bilga

19-01-2021 04:29:03

Modification of Shutter Gear Box (Shaft) for opening the shutter from both sides.

Process improvement

Turning of long shaft of shutter box was responsible for increase the process time and cost of the process.

Fixing the bevel gear with butt welding at the start of the shaft and the recommended solution is applied immediately to acquire best result and saving the money and time of the organisation.

ROYAL AUTOMAT– CNC JOB WORKS

Mr. Sukhwinder Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Dr. Raman Kumar

Jatin

Sukhwinder Singh

Jasveer Singh

Ramandeep Singh

Ludhiana

null

17-01-2020 14:33:29

Automatic workpiece holding in fixture for drilling machine

Process improvement

time wastage in holding workpiece on machine and holding all sides with equal pressure.

we are using for holding pnematic clamps for holding all the sides of workpieces with equal pressure and also we are using a ultrasonic sensor with arduino programmed to detect the position of workpiece

HM Udyog

Lakhbir Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Dr. Harish Kumar Banga

Jaswinder Singh

Parth Vig

Damandeep Singh

Amritpal Singh

Ludhiana

null

17-01-2020 14:16:29

Customization and reduction of number of bolts used and material required in back plate of tractor

Process improvement

Due to the use of 8 bolts of grade 8.8

the sizing

material required and the number of bolts were more and required more time to assemble and tool operation

efficiency was less.

Design of back plate customized to accommodate 4 bolts

size reduced and the grade of bolt changed to grade 10.9(more strength than grade 8.8).Costing decreased and efficiency increased.

Bitu Lift Pump

Mr. GURPRATAP SINGH WALIA

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Dr. Chatwant Singh Pandher

Puneet Kumar

Gursharan Singh

Ludhiana

Enhancement of plough blade life for National Agro Industries

Development

Rusting of plough blades due to removal of paint. A plough is a farm tool for loosening or turning the soil before sowing seed or planting. Ploughs are drawn by tractors. A plough has a steel frame

with a blade attached to cut and loosen the soil. It has been fundamental to farming.

Replacing the old spray painting equipment with all new electrostatic powder coating paint setup which will extend the Life of equipment and will eventually increase the quality standard and reliability factor.

National Agro Industries

Mr. Rajdeep Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Gulvir Singh

Lakshit Kumar Sinha

Jagpreet Singh

Vajinder Singh

Japkirat Singh Bawa

Ludhiana

null

Optimization of Laser Intensity and Bed Size of Laser Cutting Machine for better productivity

Process improvement

1. Production speed is slow which results in more time consumption 2. Accuracy problem . 3. Low intensity of laser which results in rough cuts .

To Increase production speed we need a Laser cutting machine with a motor with good haptic feedback and with latest cutting technology. And we need a Large Bed Size to speed up the Cutting.

Mod impex computerized woven labs

Mr. Pawan Thakur

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Sukhjeet Singh

Priyanshu

Sanjay Kumar Vaid

Gopal Vaid

Shivam Kumar

Ludhiana

null

30-09-2020 18:31:42

Solution of defects and reduce the cracks in products during heat treatment process

Process improvement

Occurrence of defects and cracks in most of products during heat treatment process.

Overheating & burning due to overheating and burning can result in thermally induced stress

which cause a flaw to open up into a crack.

Rajnish Industries

Mr. Kamaljeet Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Bhupinder Singh Dhillon

Gourav Kumar

Bablu Kumar

Amrendra Kumar

Ludhiana

null

30-09-2020 16:18:38

Design the trays for arresting leaked oil on machine floors

Environmental

1.On the surface

fluid leakage is a nuisance because oil leakage can be a significant problem on many levels. 2.Safety is a major concern when oil leakage is a factor. Slips and falls due to oil leakage

which are preventable

take place and there is also a significant danger of fire or explosion. 3.Cleanliness and reliability go hand-in-hand. The cleaner and better kept a machine

the easier it is to detect oil leaks (among other conditions) as they occur. The longer a leak goes without repair

the more difficult it is to locate the original source. 4.It should be assumed that there will always be some amount of leakage at any given point in time

and that steps need to be followed to identify and correct the problem.

Pre-fabricated control and containment devices save time and money and allow facilities greater freedom to change facility layouts as needs change. They also help met regulations in the same ways that higher-cost

highly-engineered solutions do. Leaks and spills can lead to costly environmental and safety violations Control and containment solutions help avoid compliance problems For machines that generate smaller volumes

containment pallets are an option that helps facilities meet secondary containment requirements Being prepared for leaks and spills helps keep facilities cleaner and safer

and helps reduce the risk of accidental releases to the environment.

Arora Iron & Steel Rolling Mills Pvt. Ltd.

Mr. Raminderpal Singh

Guru Nanak Dev Engineering College

Ludhiana

Warranty cost control (Quality department)

Project / Program Management

To reduce the warranty cost of rejected batteries.

1. Check out the supplier- To check whether the supplier is providing the batteries of latest manufacturing date to the company. This will ensure that the time gap between the date of manufacture of battery and the date of sale of vehicle will be minimum.

the batteries fitted in them should be removed for recharging and new batteries should be fitted at the time of delivery. The batteries that are recharged should then be used again in future. 4.Regular checkup after 15 days- The vehicles standing in stock

SML ISUZU LIMITED

D K Arora

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Gulvir Singh

Jashanjot Singh

Mandeep Chaurasia

Mohitpreet Singh Chadha

Ludhiana

null

27-09-2020 18:04:44

Customize wire Drawing Machine for Harsimran International Industry

Process improvement

Having difficulty in maintaining the machine speed of high carbon steel is partly restricted

for a higher drawing speed will create higher temperature which has a bad impact on the quality of wire and also damage a die.

The wire rod to be drawn is pointed in the wire pointing machine. As the drum rotates

the wire fastened to the drum gets pulled and coil around the drum. Die holders combined with devices for guiding the drawing material or combined with devices for cooling

heating or lubricating. The purpose of the die land is to maintain dimensional accuracy ( see illustration ) Tubes are also drawn through dies to reduce the outside diameter and to control the wall thickness.

HARSIMRAN INTERNATIONAL

Mr. Harsimran Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Dr. Harish Kumar Banga

Tejinder Singh

Gurjot Singh

Tejinder Singh

Deepak Kumar

Estimation of Total Part Cost

Project / Program Management

Negotiating with the vendor and procuring part in least cost

being in the sourcing department was difficult.

ZBC is a tool to estimate the actual cost of any manufacturing component or it gives an insight how much the cost of the part would be. Costing with minimal assumptions is known as Zero Based Costing (ZBC) and in ZBC each and every parameter of cost is de

through formulae or industry norms or benchmarks. ZBC incorporates different activities involved in the manufacturing process of the components and thus evaluates its price at every elemental activity level. There are four major elements in ZBC. Materi

which includes Profit

Overhead

ICC etc.

Mahindra and Mahindra Ltd.

Er. Harinder Singh Rai

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Gulvir Singh

Jaskaran Singh

Harmandeep Singh Grewal

UPGRADE THE PRESSING TECHNOLOGY FOR JAINM CLOTHING COMPANY

Development

HAVING DIFFICULTY IN PRODUCTION AND DELAY IN DISPATCH

STEAM PRESS IS DESIGN TO PRESS DIFFERNT TYPES OF CLOTHING GOODS

JAINM CLOTHING COMPANY

Mr. RAJU KUMAR

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Satwant Singh

Sanju Anand

Vikas Kumar Tiwari

Suprajeet Lenka

Saurabh Srivas

Ludhiana

null

27-09-2020 17:03:58

To manage the waste rubber scrap which is released during making of industrial products

Environmental

Today disposal of waste rubber (especially scrap Tyres) has become a severe environmental problem. Rubber industry is facing an Increasing pressure from different stakeholders including society

authorities and Customers (mainly automotive industry) regarding the potential impact of waste Rubber on humans and the natural environment.

Once the rubber products have been used and reached the end of their service lives

They enter the scrap and recycling stream. In Sweden

approximately 60 000 tones of Scrapped tires are generated every year. Table 1 and Figure 1 show the 1998 Values of different options that are carried on in scrap tire management. It is also Estimated that

annually about 60 000 tons of industrial rubber products are Manufactured10

but there is no statistical data about the amount that reaches to the waste stream and their final fate.

Prime Rubbers

Mr. Rajiv Ahuja

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Sukhinderpal Singh

Ankit Kumar

Gaurav Ahuja

Improved maintenance procedure for changing gear box counter shaft

Process improvement

Gear box counter shaft breakage when heavy load is put on engine. Lot of time was consumed while changing the gear box counter shaft.

Following solution steps developed for saving maintenance time. 1.Clean off a workbench with a suitable area. 2.Work methodically

storing all the nuts

bolts and fixings as you go. 3.Lay out the shafts and gears on the bench. 4.Conduct whatever exercises are required. 5.Reassemble the gearbox and test its operation.

Dharma Engineering Works

Dharm Chand

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Manmohan Singh

Abhishek choudhary

Akhil jain

Ludhiana

null

27-09-2020 16:28:18

Designing automatic loader & unloader on C.N.C. Machine.

Development

Required skilled labour

manual loading & unloading increase cycle time.

Robotic arm is used for automation.

Varinder Auto Industries

Mr. Varinder Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Lakhveer Singh Khana

Jaspreet Singh

Avneet Singh

Preetmohinder Singh

Ludhiana

null

27-09-2020 15:02:36

To Increase the machining efficiency

Process improvement

Higher per piece costing during machining.

Machining cost reduced with the help of CAM software

Amar Singh & Sons

Mr. Karnail Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Ardamanbir Singh

Arsh Dutta

Somnath Clare

Anurag

Parmod Saroya

Harmandeep Singh

Ludhiana

null

Upgrade the cotton bandage cutting machine

Process improvement

Having difficulty while cutting the cotton bandages . An uneven cutting is occur after some time .This problem occur due to old electrical motor. Motor cannot work properly and also cannot provide the required power for cutting the cotton bandages. Due t

Amrit Enterprises

Mr. Amrit Singh Sethi

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Jagjit Kaur

Khushal Kumar

Ramandeep Singh

Abhinav Mishra

Gaurav Sharma

Ludhiana

null

27-09-2020 14:18:31

Customize shock absorbing system for “shockers” for bicycles

Development

Having frequent spring wears in shockers.

To increase the versatility and strength of springs in shockers

the coils are tuned for progressive

and change the spring rate when they are compressed or are put under certain forces. Only thing which needs to be prevented is the fatigue in certain areas to prevent spring tears.

Swan Innovations (Ludhiana)

Mr. UPKAR SINGH

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Pushpinder Singh

Prince Kumar

Saurabh Shukla

Pranesh Pratiyush

Parminder Singh

Ludhiana

To improve the HVAC (Heating Ventilation and Air-Conditioning) system

Process improvement

Industry's workers were not able to put their 100% efforts because of bad environmental conditions. Improving ventilation is not that easy task because of the limited space in the industry. The limited space is because

the process of making moulds of soil is done on the second floor and if we provide a ventilation system there than it will shorten the area for placing soil moulds to get dry in the sunlight.

The design of the Industry was thoroughly analysed and it was observed that improving ventilation is not that easy task because of the limited space in the industry. So solution to this was to change the layout of the second floor of the industry to find

which was initially there for ventilation and set down soil around it

this was the key to the problem. It also includes shifting of the Hollowing mould process place and the moulds

from the place where we want ventilation

to the place earned by shifting soil. This changes produced a sufficient area for the ventilation.

Amarjeet Industries

Mr. Amarjeet Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Gurpreet Singh

Sarabjot Singh

Shubham

Automated Product Costing

Digitalization

Having difficulty in finding optimum cost of the product to ensure max satisfaction for both parties.

Excel file is used to calculate the cost of product while considering the overheads of the factory for the particular time period

Bins Auto Enterprises

Mr. Swaran Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Deepak Dhand

Daljit Singh

Ashish Kumar

Arsh Gill

Narinder Singh

Karandeep Singh

Ludhiana

null

Develop a system for proper resource allocation and optimise manufacturing operations by reducing op

Digitalization

Standard way or system lacks for keeping track of various operations on the shop floor which also hinders scope for further improvement in processes.

There are many different sections in the industry. We chose the machining section for our project. Firstly

a standard document was prepared in the form of an excel spread sheet which contains data of all the employees in that section. This document is called the ‘Skill Matrix’ which provides us with information relating to the various skills of a particula

SADHU ENGINEERING WORKS

Mr. Sushil Kumar

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Harnam Singh Farwaha

Arshdeep singh

Kamalpreet Singh

Jaskirat Singh

Mansukh Singh Grewal

Ayush Purohit

Ludhiana

To reduce the problem in cutting by forging press and to provide an alternative.

Process improvement

Sometimes there is improper cutting of parts in press machine which results in more rejection and rework.

In meeting with the company representative we suggested ‘SHEARING MACHINE’ as an alternative for the press machine for some particular parts. Firstly

as we came to know about the problem. We did some research and looked for all the alternatives for the process used for the manufacturing of parts. In our research we found that processes done on some parts can be replaced by shearing operations and same

so they accepted our proposal and they changed one of their presses with a shearing machine. The initial cost of machine was not that higher as we were expecting and the running cost was almost same as that of the older machine but due to reduction in

B. R. Industries

Mr. Balwant Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Jasvir Singh

Mukul Giri

Gurjot Singh

Naman Sadana

Sangam Singh

Yetesh Sharma

New Concept of Auto lock mechanism of cutter

Design

Risk of injury

Difficult to operate

The ratchet mechanism is used. A ratchet is a mechanical device that allows continuous linear or rotary motion in only one direction while preventing motion in the opposite direction. The profile of the body is designed in such a way that it consist of li

spring and blade. The liner forward motion of slider is possible by applying small force with the help of thumb while it prevent the motion in opposite direction. The backward motion is only possible when we press the pusher downward and apply backward fo

KGOC Global

Rahul Kumar

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Shehbaaz Singh Brar

Pardeep Singh Dahele

Karanveer

Suraj Kumar Sharma

Ludhiana

null

Customize Ultimate Height Gauge(Trimos)

Digitalization

Having difficulty in maintaining of measuring tools and inspection of manufactured parts.

Ultimate height gauge by Trimos is based on an entirely tactile interface

offers an ease of use never reached yet on a vertical measuring instrument. The menus and functions displayed obey to a very strict philosophy and design. This allows a great efficiency

even in complex tasks such as programming

2D mode

angles measurements or statistical analysis of results.

Sharma Tractors Parts

Mr. Jagtar Singh Gill

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Satjot Singh Dhillon

Vishal Kumar Verma

Ashish Kumar

Ludhiana

IMPROVING PROBLEM/BREAKDOWN REGISTERING TECHNIQUE

Process improvement

1.The technique used in the industry to register breakdown or any general problem in the machine is much time consuming as operator firstly

has to fill the slip and submit it to the maintenance room

which either be mechanical or electrical

which is present at a distance. Sometimes he has confusion that weather the problem is electrical or mechanical that leads to unproductive movements. Sometimes

Individuals of one department visit the machine but found that problem does not lies in their area of field and have to send another team. All this results in production loss and economic loss. 2.There is no proper record when maintenance cell received t

All machines provided with the signal generating circuit. The output of that circuit can be seen by machine department head

department head as well as both maintenance cells (mechanical and electrical) on their PC. When there is some problem in the machine

operator have to turn on the switch and it will generate signal showing which machine is giving the signal and timer will also start at the same time to collect the data for analysis. An operator can also send a picture of machine’s computer screen show

we can reduce the effort and makes communication faster. In rare cases

the problem is not cleared from picture or may operator do not have smartphone

In these type of cases

an individual from maintenance cell will call the operator on the machine and ask for the problem through telecommunication and according to that

the team from the maintenance cell will be send to that particular machine. After the problem is solved the signal is to be turned off by the operator and the timer will also stop.

Happy Forgings Limited

Sh. Paritosh Kumar

To design a SPM to drill holes in precision balls

Design

Industry give drilling component to other location so for time consumption we design a SPM to drill 1 inch dia ball .

1.We are using a rotating index table and then we are using a drill press

to make sure that the table is locked and the vice is secured to the table. The success and repeatability of this setup relies on rigidity. 2.Swap out the drill bit for a ball mill (of the same diameter of ball bearings) or a larger drill bit. Drill a sha

Balkings Industry

Mr. Harjai

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Pushpinder Singh

Jaspreet Singh

Arshdeep singh

Hardeep Singh

Harpreet singh

Harmeet Passi

Ludhiana

Glossy Paint drying time reduction on REXINE saddle for BIG-BEN industries

Development

More time to drying glossy paint on rexine saddles.

By giving dry air to painted saddle just after the painting. We use the waste dry/hot air from forging machine by using fan or some type of chimney .With this we save energy and reduce in time of drying the paint approx. 10 to 15 min.

Big Ben Industries

Mr. Angad Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Sukhinderpal Singh

Anmolrattandeep Singh

Arvind Sharma

Bhavuk Dhingra

Bhawanpreet singh

Gaurav Grover

Ludhiana

null

TO IMPROVE THE LIFE OF THE DRILLING TOOL

tool life improvement

•Breakage of Tool. •Mis-alignment of Hole or Tool Deviation. •Tool Escape from Tool Post.

•Breakage of Tool Due to Hard Raw Material. •Use of Wrong Coolant (Soluble Oil Mineral Lard Oil). •Using very Old Drilling Machine

Wear and Tear of Tool Post internal locking system. •Firstly

Check Hardness of the Raw Material OR Change the Supplier to Get Good Raw Material as Ordered. •Use (Soluble Oil Sulfurized Oil Mineral Lard Oil) Coolants OR Elmer Glue. •Change of Tool Post.

MT Industries

Mr. Sumit

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Dr. Raman Kumar

Jashandeep Singh

Paramvir Singh Deol

NAVNEET SINGH

Ludhiana

null

Enhancing service life of forging die

Design

Bends and Cracks were found in die during process

Material of die is required to be changed

Happy Forgings Limited

Sh. Paritosh Kumar

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Dr. Jatinder Kapoor

Gursagar Singh

Jaspreet Singh

Aaryan Sharma

Ranbir Singh Dhaliwal

Karanjot Singh

Ludhiana

null

Improvement of working condition using principles of Ergonomics

Environmental

In workshop we carried out a survey and found that most of the skilled workers feel physically and mentally tired just after working 2-3 hours and sometimes they get injured while handling the tools or while working on machine . Due to all this they were

To solve the above problems we took several steps which are listed below . •We changed all the front focusing bulb behind the workspace so light doesn’t hit the eyes directly it reduced eyestrain to a great extent . •We designed a toolbox in which

Bosch- Auto Diesel Service

Mr . Akhilesh Yadav

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Gurwant singh

Prashant Raj

Saiful Islam

Ludhiana

null

10-08-2020 11:24:32

Dr. Paramjit Singh Bilga

25-09-2020 05:39:48

To Eliminate the Waste of Water in the Cooling of Punch on Hydraulic Press

Process improvement

Our main motive is to eliminate the waste of water in cooling of metal punch. Because water 1. Is not reusable or recycled. 2. It makes unnecessary conditions for work due to spread over ground. 3. Produces more slag on the surface of metal.

We have to design a system by implementation of industrial air blowers. Industrial blowers are used in factories to move air. The high temperatures in the production units cause the efficiency of machines to decrease. With the help of these blowers

the polluted air is thrown out enabling the new fresh air to move in. So with the fresh cold air flow we can eliminate the use of water to cool the punch die on hydraulic press.

Aggarwal Concast Pvt. Ltd.

Mr. Sunil Wasal

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Manpreet Singh

Rajan Tayal

Sukhveer Singh

Ludhiana

null

09-06-2020 12:29:08

Dr. Paramjit Singh Bilga

Customizing turning for Virdi Sons (India)

Process improvement

Production and Material wastage in Manufacturing component ( ratchet ) in double piece . When one side teeth is produced and held in check for producing teeth on other side

it leads to a troublesome alignment between central axis of chuck and tail stock.

Producing single piece at a time and placing it in between chuck and tailstock for producing teeth and eliminated centering problem.

Virdi Sons (India)

Harvinder Singh Virdi

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Rupinder Singh

Dhruv Bindra

Dev B Prasher

Dev Karan Dhunna

Harsh Prasher

Harshvir Thakur

Ludhiana

To Eliminate tramp oils from the Coolant water and recycle and reuse it

Process Improvement

Our main motive is to eliminate the tramp oils from the coolant water of Machines. Because 1.Unwanted hydrocarbon-based substance that contaminates machine coolant. 2.The coolant’s performance ability suffers. This is because oil in coolant reduces the

the oil can become hot enough to burn. 4.Tramp oils that settle in coolant become breeding grounds for anaerobic bacteria. The oil essentially prevents oxygen from mixing with the coolant

which can promote the growth of anaerobic bacteria. Workers who come in contact with these bacteria are susceptible to contact dermatitis.

There are two common methods for removing tramp oils from coolant. These are coalescers and oil skimmers. Coalescers consolidate small oil particles into larger droplets. Filters or baffles are then gather larger droplets for removal. Coalescers are a goo

or oil attractant material

is placed into a coolant sump or reservoir. As the belt moves through the coolant

it attracts tramp oils. The oil is scraped off by a wiper and deposited into a container.

Guru Nanak Auto Enterprises

Mr. Sukhjit Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Chamkaur Jindal

Rahul Kumar

Ranjodh Singh

Designing of Cutters (New Product Development)

Product Development

Designing of cutter based on existing product (tacker) of the company to provide family look.

Adding the promising features of the Tacker making outer body of cutter look alike it.

Kangaroo Industries

Rahul Kumar

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Dr. Chatwant Singh Pandher

Varun Sharma

Sourav Sharma

Ramandeep Singh

Ludhiana

null

09-06-2020 12:21:38

Dr. Paramjit Singh Bilga

Use of Automatic Die Lubrication Device for Aura Auto Forge Industries

Process improvement

Lower Die life

causing low production rate

Using an Automatic die lubrication device with a multi point spray system which sprays a mixture of graphite and water in a rated ratio at a fixed rate

volume and time. With this

during forging

lubrication and cooling liquid spraying at once

uniformity

efficient will be good for die surface cleaning

cooling

lubrication and to prolong the die life

Aura Auto Forge Industries

Mr. Simranjot Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Automation of workpiece feeding system

Automation

Low production rate in facing operation causing bottlenecking in the process.

The feeding system is designed to automate the feeding of workpiece to the machine thus increasing the production rate and reducing the cost of process.

Unicore Galavno Technik

Gurvir Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Jasvir Singh

Gurneet Singh

Hitesh Devgun

Inderpal Singh

Maninder Singh

Neeraj kumar

Ludhiana

null

Making OEE monitoring sheets

calculating time period for various orders and computerizing calculati

Process improvement

Industry used to give an estimated delivery time without any facts and figures to it's customers. This led to delay in deliveries and fall in reputation of the industry in the market. So

the head of industry demanded an accurate and instant method for calculating delivery time.

Solution was given to the industry in the form of Excel Sheet in which after giving certain values(Quantity

Cycle Time

O.E.E.) delivery time can be estimated. Formulae for calculations are fed in the excel sheet for future use.

K. S. Industries

Mr. Atul Kapoor Ji

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Dr. Harmeet Singh

Harmeet Singh

Gaganpreet Singh

Jasdeep Singh

Up-gradation of Nandurbar to Shahada state highway from existing km 56+240 to 98+840

Project / Program Management

HAVING DIFFICULTY IN MANAGEMENT OF INFORMATION SYSTEM REGARDING THE PLANT & MACHINERY

DESIGNED THE PLANS REGARDING THE DAILY PROGRESS REPORTS & MONTHLY MAINTENANCE OF VEHICLES

MACHINES & PLANTS & IMPLIMENTED ON IT.

H.G. Infra Engineering

Mr. Chandan

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Deepak Dhand

Adarsh Kumar Upadhyay

Shishupal Kumar

Pargat Singh

Ludhiana

null

09-06-2020 11:30:47

Automate Bottle preform filling in pet blowing machine

Automation

In Pet blowing machine bottle preform is filled manually by worker

worker has to work in hazardous and high temperature condition.

A Robotic Arm is developed to automate bottle preform filling in pet blowing Machine. In present Preform filling is done by worker manually. He has to sit Near heater where Preform is blown into bottle using heater and high pressure Hot air. Which is a ha

Neela Engineers

Mr. Dilip Kumar Suman

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Gurpreet Singh

Raghuwansh Mani

Vivek Kishore

Sonu Kumar

Ludhiana

null

09-06-2020 11:25:28

Removal of casting defects

Process improvement

Casting defects like blow hole

porosity in their products

labour problem & storage problem.

Blow holes can be removed by reducing moisture content of sand

add a little oxide to the melt

adequately dry cores & better gas permeability. Porosity can be reduced by pouring of metal as rapidly as possible

increase metal pouring temperature

improve gating system. Labour problem can be reduced by hiring skilled labour and by giving training to the workers in the plant. Storage problem can be removed by making proper layout of plant.

PANJU AGRICULTURE INDUSTRIES

Rajesh Panju

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Gurmeet Kaur

Ram Gopal

TIME SAVING IN GRINDING PROCESS

Process Improvement

In previous method of grinding process

more time consumption and labour cost was increase.

We gave our proposal after exploring their method that instead of using two grinding wheels

one should be used for rough and final finishing should be done on CNC MACHINE.

GS Auto International

S.Surinder Singh Ryait

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Jagjit Kaur

Rajinder Singh

Jasspratap Singh

Maninder Singh

Harwinder Singh

Ludhiana

Slug detection for press operations using proximity sensor.

Automation

In press working operations expensive die damage and fossil imprints on finished parts all slug is need to be successfully ejected before the next part is stamped. For verification of part ejection from stamping dies.

Proximity sensors detect the presence of slug between the die cavities thus prevents the damage of expensive die and unnecessary fossil imprints on finished products.

National Agro Industries

Mr. Rajdeep Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Ardamanbir Singh

Gagandeep Singh

Karanvir Singh

Shivam Sharma

Manpreet Singh

Ludhiana

null

10-03-2020 14:34:27

Efficient cooling of die in hot forging.

Process improvement

The cooling of the forging die took a lot of time and effort due to involvement of human labour where the liquid had to manually applied from the tank on the hot die after some time intervals. Along with this

air supply was required additionally from an external cooling source. This led to the cooling system become inefficient and cumbersome.

A pump was installed in the tank that contained the cooling liquid. Further

the discharge of the liquid was made through a pipe that led to a wire mesh with holes. This mesh was fitted on the outlet of the external air source. Now

the external air source was able to blow droplets of cooling liquid along with air to the die.

Daksh International

Sh. Sanjeevan Jain

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Prem Singh

Ramandeep Singh

Sidak Singh

Ludhiana

null

Design a scrap management system

Environmental

Wastage of lot of material as scrap and wastage of time in shifting raw materials.

Collection would be the first step. The metals that have been collected then go through additional sorting and treatment before recycling begins. Sorting includes having items broken down into their individual components

then separated for processing. Metals for recycling are then cleaned to remove non-metallic materials like paper

paint

etc. The actual process of recycling metals happens when the metals are broken down and reformed into usable pieces

called ingot.

SADHU ENGINEERING WORKS

Mr. Sushil Kumar

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Sukhjeet Singh

Ajay Mishra

Ankit Kumar

Ankit Maurya

To tackle the shortage of skilled labour

Planning

Backup for absentees of skilled labour especially in CNC programming or conventional machining.

1.Managing with person available in industry itself. 2.Outsourcing your labour hire requirements. 3. Inter-industry mobility of labour

Mankoo India Private Limited

Mr. Gurvinder Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Shehbaaz Singh Brar

Amritpal Singh

Amrit Singh

Akshay Dhar

Abdul Mannan

Amarjeet Singh

Ludhiana

null

Recplacement of Shaper With VMC

Development

1. Cutting speed not much high. 2. Accuracy Problem. 3. Much wear & tear of tool. 4. Time Consuming.

Use VMC instead of Shaper Machine. 1. High cutting speed. 2. Less wear and tear of cutting tool. 3. Less time consuming. 4. More efficient.

Harkaram Enterprises

Mr. Karamjit Singh Mankoo

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Gurwant singh

Karnbir Singh

Amandeep Singh

Dheeraj Soni

Harsh Rajput

Harshit Vajpayee

Ludhiana

null

Fabrication of Residual Stress Removing Machine

Development

Residual stresses are stresses that remain in a solid material after the original cause of the stresses has been removed. Residual stress may be desirable or undesirable. For example

laser peening imparts deep beneficial compressive residual stresses into metal components such as turbine engine fan blades

and it is used in toughened glass to allow for large

thin

crack- and scratch-resistant glass displays on smartphones. However

unintended residual stress in a designed structure may cause it to fail prematurely

The objective of stress relieving is to remove the residual stresses developed during solidification or machining operation or a combination of both. For heavy thin walled castings mold shake-out is recommended below 315 °C rather than stress-relieving t

austenitic cast irons are stress relieved at 620–675 °C for 1 h per 25 mm section thickness followed by furnace cooling. At 675 °C

about 95% of stresses are relieved whereas stress relieving at comparatively lower temperature such as 480 °C with same soaking time will relieve only 60% of the residual stresses.

RS Hydraulics

Mr. Tarlochan Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Harnam Singh Farwaha

Customize manufacturing system of RS Hydraulics Ludhiana

Digitalization

Having difficulty in material handling and material flow of components

The flow of components was previously through relay logic which was substituted by PLC (Programmable logic controller).

RS Hydraulics

Mr. Tarlochan Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Rupinder Singh

Hareesh Kumar

Karan Singh

Manveer Singh

Noor Mohammed

Ludhiana

null

24-02-2020 12:47:22

Enhancing tool life by improving geometric & operational characteristics of a machining tool.

Process improvement

Less tool life due to insert breakage

built up edge (BUE)

improper cutting speed and lack of coolant supply.

1. Selecting tool grade between p-30 carbon percentages (7%) to p-45 carbon percentage (12%) for increasing tool life during cutting of carbon steel alloys. 2. Using soluble low sulfurized lard oil during turning

drilling & tapping carbon steel alloys. 3. Proper centering of job and tool during turning

drilling

reaming

4. Timely sharpening of tool rake angle (Figure 1) for higher tool life. boring

& tapping operation. . 5. Using cutting feed and spindle speed as per recommendation .

Tajaka Incorporation

Mr. Gursharan Singh Narula

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Davinder Singh Bhogal

Rejection reductions

productivity enhancement and automation of existing machineries.

Process Improvement

Difficulty in machine handling due to more manual work increasing labour and time thus decreasing productivity.

Deployment of IoT technology in the current industry for centralising monitoring and maintenance of the machines. Automating the machines by embedding sensors and actuators in affordable budget for better monitoring and control of machines through website

thus increasing overall efficiency and productivity.

Balkings Industry

Mr. Harjai

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Chamkaur Jindal

Alok Kumar

Anudeep Singh

Aakash Goutam

Abhay Raj Singh

garvit khurana

To Modify the Design of Metal Fuel Filler Flap

Design

Having Difficulty in passing of Fumes from the fuel filler flap.

The design of fuel filler flap was thoroughly analysed and it is observed that the Fumes generated from the fuel are unable to pass out from tank due to the small whole in the fuel filler flap then the whole was bored bigger with large bore pipe as to ge

Meera Forging

Mr. Varun Kashyap

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Jaswinder Singh

Shubham

Shubham Kumar

Vaibhav Thakur

Ludhiana

null

24-02-2020 12:43:59

Dr. Paramjit Singh Bilga

Improvements on the shop floor for New Swan Autocomp

Project / Program Management

Controlling the expenditure of the industry on electricity and decreasing wastage of electrical power.

Each Arm Rear Brake (KWP) Broaching Machine on the shop floor has a coolant circulating motor of its own. This is unnecessary as a single motor is more than enough to handle the circulation requirements of two machines. This means that by using a single m

we can save the electric cost of one machine. i.e.Units consumed per hour = 0.5 units ⇒Cost saved per unit = Rs. 7.60 ⇒Cost saved per day = Rs. 7.60 x 6 = Rs. 45.60 ⇒Cost saved per month = Rs. 45.6 x 26 = Rs. 1185 ⇒Cost saved per year = Rs

220

New Swan Auto Comp Industries

Mr Upkar Singh Ahuja

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Amrinder Singh Pannu

Akshay Soni

Abhishek Chaudhary

Abhijot Singh

Harshit Arora

Jagmeet Singh

Solution of frequent rusting of lathe bed

Process improvement

Lathe bed is getting rust too frequently.

1.Oil the lathe machine regularly. 2.Use rust dissolver after every use. 3.Leave for 10-15 minutes after applying rust dissolver.

New United Heavy Engineering

Mr. Jagtaar Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Er. Bhupinder Singh Dhillon

Chandan Kumar

Prateek Khanna

Aayush Jadown

Krishandhar Pandey

Md. Mahfooz Alam

Ludhiana

null

TO REDUCE THE EFFECT OF CORROSION ON FINAL PRODUCTS

Process improvement

Corrosion on the final machined products which results in wastage of money and time to remove rust along with increase in rejection rate.

The rate of corrosion can be reduced by either keeping final products under a roof and keeping them away from any water source so that moisture content near final products can be reduced

ultimately reducing rust or by keeping final products in an air tight container after they are sufficiently cooled so that its contact with air and moisture can be cut down and ultimately corrosion rate decreases.

Hindon Metaforms Private Limited

Mr. Upinder Singh

Guru Nanak Dev Engineering College

Ludhiana

Dr. Paramjit Singh Bilga

Harwinder Singh

Deep Kumar

Gursewak Singh

Charanpreet Singh

Gaurav Anand

Ludhiana

null